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Product Benefits
 
 

Lucas -TVS Armatures

Armature is the back bone of the starters & dynamos. It produces the necessary torque for rotation in case of starters and generates the current in case of dynamos by way of cutting the magnetic field created by the field coils. The output and the life of starters and dynamos are highly dependent on the quality of the armature.

Lucas -TVS Armatures -Merits Advantages

99.99% pure electrolytic grade copper used. correct no.of Conductors maintained.

Better Conductivity and consistent output. Reliable performance.

High Temperature solder's used for commutator. Stacking Dip & roll soldering done at controlled temperatures. Withstands high temperature of prolonged cranking. Failures due to commentator flinging prevented. Reliable performance& longer life.
Roll Varnishing with polyester resin or gel coat for conductors under controlled process conditions. Superior Quality varnishing,insulation retained even at high temperatures. Better reliability and longer life
High speed Diamond turning for commutator finish, Segments under cutting by automatic process. Excellent finish for commutator. Mini mum brush wear and increased commutator life. Reliable performance and longer life.

Bazaar Type Armatures - Pitfalls Disadvantages

Inferior grade copper used for conducotrs. Numb er of turns not straightly maintained.

Poor Conductivity and reduced output. Interior performance and reduced life .

Cheap solders used. Conventional process employed for stacking and soldering. Prone to communtator flinging at high temperature. Reduced life and frequent repairs.
Varnishing done by conventional process. Drying done manually Inferior insulation .Prone to failure under high temperatures.
Ordinary lathe turning for commutator finish. Segment under cutting manually done. Inferior finish for commutator surface. Prone to brush stickiness & consequential failures. Frequent Break Downsand reduced life.

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Lucas -TVS Brush

Carbon brushes are used in starters, dynamos, & alternators for transmitting current between the battery and rotating component like armature/ rotor. For efficient transmission of current, the design and material quality are the carbon brushes are extremely important, more so for the longer life of battery and armature / rotor.

Lucas -TVS Brush -Merits Advantages

Dimensional accuracy is maintained as per standards

Better Flexibility and vibration resistance in use. Eliminates Strictly operation and the resultant failures.

Dimension and Shape are scientifically designed to suit the application.

Reduces wear & tear and longer life of related Components.
Composition of graphite ,Carbon,Copper,etc.are carefully chosen to match the material used in commutator Excellent Conductivity and low co-efficient of friction that
gives very good commutation.Less wear& tear and longer life
Operation Like tamping,welding, crimping, soldering, shaping, etc.,are arrived through statistical process Control(SPC) Mechanical Strength is ensured. Prevents intermittent operation and ensures optimum electrical performance at higher temperatures .

Bazaar Type Brush - Pitfalls Disadvantages

Dimensional inconsistency is predominant.

Tight insertion & poor commutation. Faster wear & tear resulting in frequent failures.

Dimensions and shapes are not scientifically designed to suit the application.

Leads to strictly operation. Frequent break downs and reduced life. Never wear & tear of commutator segments and burning of field coils.
Composition of graphite ,Carbon,Copper,etc.are carefully chosen to match the material used in commutator Reduced life and increased repair costs due to frequent failures.
Operation Like tamping, welding, crimping,soldering, shaping, etc., are manually done SPC not used. Loose leads ,resulting in intermittent operation and uneven wear of brush and commutator. Frequent failures and increased repair costs

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Lucas -TVS Regulators

Regulators are used in alternators to control the output by controlling the excitation current given to the rotor. They play a vital role in maximizing the life of various components like rotor, stator, rectifier, bulbs, wiring harness & battery and their by reducing the operation cost.Not only do they ensure the desired output of the alternator under various operation conditions but also prevent over charging / under charging. Extreme care needs to be taken in the designing and manufacturing of obtaining reliable performance and maximum life of alternators.

Lucas -TVS Regulators -Merits Advantages

Hybrid Circuit and proven components used

Reliable regulation .Prevents battery damage due to over charging/under charging. Longer life of battery and related components.

Automatic"wave soldering" used for fixing various components to the PCB .Soldering done in clean atmosphere under controlled temperature.

With stands more temperature cycling and vibrations.
Superior Quality insulation used for lead wires. Insulation Retained even at higher temperatures. Longer lead wire life.
Protection Circuit provided for transistors. Transistors failures prevented. Better reliability and longer life.
'Insitu Moulding' Used for critical application (i.e. moulding metallic and plastic components together) .

Vibrations and resultant failures reduced substantially.


Bazaar Type Regulators - Pitfalls Disadvantages

Conventional Circuit employed.Not hybrid.

Unreliable regulation.Risk off battery damage due to overcharging/under charging. Higher Operating costs.

Manually Soldering Process employee for fixing Various components

Prone to frequent failure of solder joints. Unreliable Performance and reliable life.
Ordinary insulation is used for lead wires. Insulation becomes brittle,Resulting in Shorting and breakages. Frequent breakdowns and higher repair costs.
No problem circuit for transistors.

Frequent failures and increased repair costs.

Insitu moulding not employed.

High rate off failure due to Vibrations under the operating conditions. Higher operating conditions. Higher operating Costs.

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Lucas -TVS Rectifier

Rectifier is used in alternators to convert the 'alternating current' (AC) output to 'direct current' (DC). This is performed by the diodes used in the rectifier circuit.

Performing of the rectifier is determined by the right selection of diodes, their quality, soldering process employed and the provisions made for removing heat & vibration. Deficiencies in these areas will lead to diode and hat is the secret of their superior performance.

Lucas -TVS Rectifier -Merits Advantages

Automatic Infrared re-flow soldering employed. Ensures uniform solder temperature and reliable solder joins

Correct & firm soldering prevents diode failures. Enhanced reliability.

Proven and extensively tested diodes used.100% of inspection done before assembling.

Reliable performance;less brake downs and reduced repair costs.
Injection & compression moulding used for mounting Field diodes. Reduced diode failures and longer life. Reduced operating costs.
Superior quality insulation and soldering used for lead wires.

Insulation& solder of lead wires retained even at higher temperature. Longer life.

3 to 4 point mounting used for fixing rectifier to SRE bracket.

Ensures rigid mounting,failures due to vibration prevented. Reduced repair costs.


Bazaar Type Rectifier - Pitfalls Disadvantages

Joins are soldered manually. Uneven temperature would result in poor soldering

Frequent diode failures and higher repair costs.

Diode are not tested extensively and also not checked 100%.

Un-reliable performance;Prone to frequent failures and break downs. Increased Repair Costs.
Conventional insulation and soldering for lead wires. Insulation becomes brittle and solder fails a short span of operation. Request failures & higher repair costs.
Ordinary insulation and soldering for lead wires.

Insulation becomes brittle and solder fails in a short span of operation. Frequent failures & higher repair costs.

2 point mounting employed for fixing rectifier to SRE bracket.

Phone to frequent failures due to vibration . Increased repair costs.

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Lucas -TVS Rotor

Rotor used in alternator performs the function similar to that of field coil in case of dynamos. When a small field current is passed through the coir via the slip rings, a magnetic field is generated around the rotor. In the process of rotation of the rotor, the magnetic field is cut by the stator winding and an e.m.f. is generated in the stator windings. The output of the alternator is dependent on the number claws of the rotor, strength of the field current, quality of the conductor used etc.

In order to get the best performance and life, the rotor should have the following characteristics.

  • excellent conductivity of the rotor coil wire.
  • excellent insulation between rotor coil & rotor claws.
  • Rotor should be dynamically balanced to prevent vibration and consequential bearing failures.
  • accurate dimensions of claws and rotor coil to ensure the air gap between the claws and rotor coil is uniform through out.
Lucas -TVS Rotor-Merits Advantages

Computerized dynamic Balancing for rotor.

Bearing failures Prevented .Reliable performance and longer life.

Diamond turning for slip rings

Positive brush contact ensured .Better output and reduced brush wear.
Superior Quality conductor,insulator and varnish used. Prevents Failures due to shorting/earthing. Reliable performance and longer life.
Zero Air gap maintained between rotor coil and rotor claws.Also uniform gap maintained between rotor claw fingers.

Reliable alternator output. Reduced magnetic losses. Longer life.

Claws or made to material spec.and process.

Reliable output. Longer life.


Bazaar Type Rotor - Pitfalls Disadvantages

Balancing not done Dynamically.

Prone to Bearing Failures and consequential damage to stator and rotor. Higher repair costs.

Slip rings turned by Conventional process

Prone to brush stickiness,excess wear and tear. Reduced output & reduced life.
Ordinary and Cheaper Quality Material Used Frequent Break downs. Reduced Output & life
Air gap not maintained as per spec.

Non-Uniform air gap between claw fingers and rotor coil Reduced output.

Claws made of cheaper variety material.

Reduced Output & life.

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Lucas -TVS Stators

Stator used in alternator performs the function of converting the e.m.f. produced in to current. The important characteristics of stator of obtaining the best performance, and the life are:

  • excellent conductivity
  • excellent insulation that does not disintegrate even at high temperature
  • correct gauge thickness of conductors and number of turns
  • accurate finish to prevent fouling with related components
Lucas -TVS Stators -Merits Advantages

Conductors Made off 99.99% Pure electrolytic grade copper.

Excellent Conductivity even at high temperatures,reliable output

Stator Winding by automatic process. Correct no.of turns and tight coil winding.

Reliable performance;withstand vibrations deliverers output at desired rpm. Longer life .
Superior quality insulation for stator slots. Superior insulation & higher rigidity,with stands high temperature & Vibration .Longer life.
Trickle varnishing at controlled temperatures.

Controlled Over-hang. Prevents Stator rubbing & earthling.

ID&OD of stator basket winding controlled by 'eye framing Process'

Longer life.


Bazaar Type Stators - Pitfalls Disadvantages

Inferior Grade copper used.

Poor Conductivity and COnsequential Power loss. Reduced Performance

Conventional process used for stator winding.

Number off turns not assured.Also Proned to failures under vibration.
Ordinary PVC insertions or bamboo sticks used for slot insulation Prone to insulation break-down at high temperature and vibrations. Frequent failures.
Manual Varnishing employed.

Inadequate impregnation. Insulation would fall at high temperature. Frequent break downs.

ID&OD of stator not furnished carefully

Prone to stator rubbing with rotor and body frequent failures.

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LISPART - Conventional Bulbs

Whether it is for head lamp or stop/tail lamp or dashboard. LISPART bulbs give excellent performance and longer life.

Available range and application

Headlamp bulbs: BPF type with/ without shield, Bosch type with/without shield, Asymmetrical type with/without shield, without shield for new generation two wheelers.

Stop/Tail lamp bulbs,

Miniature bulbs

Available for all vehicle in 6v, 12v and 24v systems

Special Attributes Benefits

Dimming filament incarnated in the metal shield

Prevents dazzling of light

Sturdy construction with heat resistant bonding agent

Ability to withstand shocks and vibrations
Uniform asymmetrical lightening Beam of light is shaped in a way that reaches far ahead along the edge of the road on the near side to show up any obstacles, while the offside portion is dipped to avoid dazzling on-coming traffic.

LISPART - Halogen Bulbs

A cats vision for vehicles. Superior illumination of halogen bulbs is essential for safer driving, especially on the highways. LISPART Halogen bulbs are manufactured for longer service and uniform illumination, even in foggy or rainy weather.

Type Voltage Wattage Base type Application
Headlamp H4, H4-CP All weather Xenon Spectral Blue

 

12v/24v

60-55

75-70

100-90

100-90CP

P36T/P45T P43T

Cars/Vans/Jeeps/LCVs/Trucks/Buses

Fog Lamp H3 12v/24v 55/70/100

PK 22S

All four wheelers
HeadLamp M5 6v/12v

25/25

35/35

P15D-3P/1P, B.T.O All two wheelers

Special Attributes Benefits

Right composition of halogen gas

Ensures uniform light intensity

More lumen per watt output

Brighter and whiter light
Tungsten filament manufactured with state-of-art technology Ensures longer life and higher durability
High quality glass and reflector

Ensures precise beam control by avoiding heating of the lamp.

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LISPART - Filters

Health care for all engines. Contaminated fuel,oil and air spell disaster for your engines. LISPART filters ensure total elimination of even microscopic particles.

Range available and application

Air filters

Fuel filters

Oil filters

Available for all major applications

 

Special Attributes Benefits

Filters media is formulated for specific applications

High filtration efficiency

Inclusion of modulated rubber gaskets

Leak-proof seats rule out any risk of engine damage
Electronic-Zinc plated metal end caps Protects filter media & provides structural integrity. Resistant to corrosion.
Light oil-wetted resin in air filters

Traos more dirt - 50% more than dry filters

Excellent internal and external sealing Prevents un-filtered air from entering the engine

 

LISPART - Automotive Lighting

Reliable lighting, inside out. Whether it is for headlamp or stop/tail lamp or dash board. LISPART bulbs give excellent performance and longer life.

Rang available and application

Headlamp bulbs:- BPF type with/without shield, Bosch type with/ without shield, Asymmetrical type with/without shield, without shield for new generation two wheelers. Stop/Tail lamp bulbs Miniature bulbs.

Available for all vehicles in 6v, 12v and 24v systems.

Special Attributes Benefits

Dimming filament incorporated in the metal shield

Prevents dazzling of light

Sturdy construction with heat resistant bonding agent

Ability to withstand shocks and vibrations
Uniform asymmetrical lighting Beam of light is shaped in a way that reaches for ahead along the edge of the road on the nearside to show up any obstacles, while the offside portion is dipped to avoid dazzling on-coming traffic.

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LISPART - Relays

A steady performance, all the time. When the switches show signs of malfunctioning due to heating or when the lights and horns perform below optimum, switch over to LISPART Relays, and switch off all your worries.

Range available and application

Head lamp relays 12v/24v

PCB Based Head lamp relays 12v/24v

Horn relays 6v/12v/24v

Available for all major applications

Special Attributes Benefits

Contacts made from non-sticky and corrosion resistant silver alloys.

Efficient contact is established each time

Heavy duty wires with specially plated terminals

Minimizes voltage drop and facilitates durable and corrosion free connections
Splash resistant design Prevents water ingress
Special heavy duty PCB based relay Superior technology product, most suitable for halogen bulb filament

LISPART - Horns

A key safety feature in vehicle on indian roads is a pair of horns. LISPART offers a comprehensive range of horns, which has a powerful and pleasant sound.

Range available and application

Clarity:12V 90/100/108/125/127/130 mm

24V 125mm

Vibrant: 12V 90/100/125/127 mm

Harmony: 12V FAnfare type - All vehicles

Air Horn : 12V & 24V 2/3/5 Trumpet

Available for all major applications

Special Attributes Benefits

Superior quality imported diaphragm

Longer life and consistent sound output.

Wide range of temperature stability

Suitable for extreme weather conditions
Wiring harness included in twin packs Prevents voltage drop ensuring clear output
Specially designed with strong and sturdy steel casings Ability to withstand shocks and vibrations

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LISPART - Cables

The current favorites.

The efficiency of current transmission is directly related to the medium carry on it. LISPART range of cables gives you the opinion of ensuring optimum transmission of current at economical cost.

Range available and application

LT cables

Battery cables

Available in sizes 3mm to 8mm in arrange of colors for all application with 6V, 12V and 24V systems

Special Attributes Benefits

Cable strands manufactured from virgin electrolytic grade copper

Ensures high conductivity and consequently low transmission losses

Superior grade PVC compound used which is well suited for automobile applications

Facilitates energy saving and is also resistant to fire

LISPART - Switches

The control center at your fingertips. A switch is like the nerve center of a vehicle, which facilitates the activation, and de-activation of important functions. The wide range offered by LISPART ensures an optimum mix of reliability and longer life.

Range available and application

Combination

Battery cut-off

Foot dipper

Pull Push

Brake light (Select Vehicles)

Available for all major applications

Special Attributes Benefits

Ergonomically designed

For easy and reliable operation

Robust construction

Withstands rough use even in trucks/buses and ensures longer and responsive working life
Self cancellation Automatic de-activation

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LISPART - Flashers

A signal for safe turns. A flasher is a safety mechanism that facilitates drivers to signal their intension to turn. LISPART offers a complete range of flashers which are products of reliable electronics and precise engineering.

Range available and application

Flashers:- 12V/24V

Musical Flashers:- 12V/24V VALL Vehicles

Available for all major applications

Special Attributes Benefits

Variable Frequency

Safety feature, wherein the driver is immediately warned of any bulb failures.

Casting made out of fire-resistant material

Withstand any short circuits
Wide range of operating voltage Can withstand sharp electrical surges.

LISPART - Mounting Bracket Kits

Keep fit all the time. LISPART mounting bracket kits facilitate the replacement of a dynamo with Lucas- TVS alternators in a variety of vehicles.

Range available and application

SA 15 Kit for Fiat/Ambassador/Ambassador (Matador engine)/Tractor

A 115 Kit - For TATA 1210D/M&M Jeep

SA 23-65 kit for TATA 1612

Available for all major applications

Special Attributes Benefits

Specially designed for dimensional accuracy and strength

With stands constant vibrations

Resistant to corrosion

Ensures longer life and trouble free operation
Comes as a lit with all necessary bolts,nuts,washers and other accessories in one package Easy fitment as a matched set

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LISPART - Cogged Belts

The black belt champions.The necessity of strong and reliable belts in vehicles for transfer of power cannot be over emphasized. LISPART offers complete range of belts for all needs, which ensures that power is transmitted uniformly with minimum losses.

Range available and application

Conventional: Two Wheelers/Cars/LCVs/Trucks/Buses/Tractors

Raw edge: Industrial/Stationary engines and off-highway equipments

Available for all major applications

Special Attributes Benefits

Special polyesters-cotton fabric used

Ensures longer life

Special polymer outer sheath

Greater resistance to oil,heat and wear & tear
Heat set pre-stretched polyester cords Ensures minimum stretching even after long usage
Unique moduled cogs Grips the pulley tightly and ensures better and slip-free power transmission.

LISPART - Wiper Arms and Blades

Wiping edges for a clear vision. Wiper arms and blades are essential components, which ensures a clean and vision-enhancing windscreen. LISPART range offers safe driving conditions even during downpours.

Range available and application

Wiper arm assembly: Size ranges 295 mm to 540 mm

Wiper blade assembly: Size ranges 305 mm to 510 mm

Available for all major applications

Special Attributes Benefits

Special wiping edge cut on a laer trim equipment

Ensures uniform wiping throughout

Stainless steel tensioner and zinc - plated arms and blades

Corrosion resistant leading to longer trouble free lifts
Specially formulated rubber Ensures spotless cleaning scratches on windscreens
Inclusion of plastic bushings in the joints Low wear and tear and low noise.

 

 
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